The table below gives typical abrasive and grit size for snagging or fettling wheels.
Selection Guide For Fettling or Snagging Wheels
The main action of the snagging wheel is to eliminate surface anomalies on the surface of the rail track and for the re-grind of freshly welded track.
Electric drive grinding trains are fitted with up to 48 grinding machines and driven along the track at 4-6 mph, with a grinding force on the wheel of 100 kp.
Throughout the operation, the resinoid snagging wheels are protected with a special peripheral bandage.
Here is a typical wheel specification
to suit this application.
Material |
Abrasive
& Grit Size |
Aluminium |
C
14s |
Brass |
C
14s |
Bronze |
C
14s |
Cast
Iron |
ZF,
C 14s |
Ductile
Iron |
ZF,
C 14s |
Nimonic |
ZF,
A 24s |
Steel |
ZF,
A 14s |
Feature | Value |
Dimensions |
250
x 75 x 150 mm |
Specification |
97EA,
96A 16R-S5B |
Working
Speed |
3600
rpm |
Maximum
Force on Wheel |
100
kp |
Speed
of Grinding Carriage |
1-2
m/s |
Hardness
of Railhead Surface |
350-420
HV |
Ambient
Temperature Range |
+30C
to -40C |
Depth of cut | 0.20 mm |
Average Service Life | 6 hours |
Average Gr | 8-10 |
High Speed Snagging Wheels
Normally, an abrasive size of 10# to 30# on wheels of 760 mm diameter can
be operated at grinding speeds of 50-63 metres per second.
In order to raise the operation speed to 60-80 metres per second, mixtures of zirconia-aluminium oxide (ZF) and other specially treated grains are incorporated during manufacture of the wheel.
Such wheels are characterised but high strength and toughness, giving rise to reduced wear and tear on the wheel, and higher performance compared with conventional products.
Specification for High
Speed Snagging Wheels
Feature |
Value |
Diameter,
mm |
400-600
|
Thickness,
mm |
25-100
|
Holes,
mm |
80,
127, 150, 203, 305 |
Grit |
F12,
F14, F16, F20, F24 |
Hardness |
N,
O, P, Q, R, S |
Structure |
2B,
3B |